Head lubrication alarm
Pressure switch (SP25, SP26 or SP27) in the spindle cooling unit has activated
- Controls
- T-Plus, T-32, Mazatrol 640T
- Machine series
- Quick Turn, SQT, Nexus, Mazak lathes on M640T (test rig: trochoid lube pump)
Causes
Pressure switch (SP25, SP26 or SP27) in the spindle cooling unit has activated
- HelmanCNCindustry_blog
Mazak Alarm 261 is a HEAD LUBRICATION ALARM triggered when the pressure switch (SP25, SP26, SP27) in the spindle cooling unit has activated.
- HelmanCNCindustry_blog
Low headstock coolant level; faulty hose clamp on supply line causing slow leak; worn brass keys in the pump coupling so the motor no longer turns the pump; pump sucking air
- HelmanCNCindustry_blog
low coolant level in the headstock cooling system ... the supply line from the tank to the pump may have a faulty hose clamp that results in a slow leak ... Brass keys in the pump coupling can wear over time until the mo…
- HelmanCNCindustry_blog
Pressure switch SP4 (input X1F) on the trochoid pump outlet has failed open or is not seeing lube pressure — control thinks head lube isn't flowing.
- Fabian Achavalyoutube
Steps to perform are: 1) Dismount SP4 (X1F input) pressure switch and set a plug instead on the trochoid pump outlet install also a ball valve to close and t[est the alarm].
- Fabian Achavalyoutube
How to clear it
- 1
Verify headstock coolant level; top up if low
- HelmanCNCindustry_blog
The recommended check is to verify the coolant level.
- HelmanCNCindustry_blog
- 2
Inspect supply hose and clamp between tank and pump for slow leaks
- HelmanCNCindustry_blog
the supply line from the tank to the pump may have a faulty hose clamp that results in a slow leak
- HelmanCNCindustry_blog
- 3
For Mazak SQT headstock cooling units, refill with 50% distilled water + 50% Mobil long-life coolant
- HelmanCNCindustry_blog
the manufacturer recommends using distilled water 50% plus long life coolant (Mobil) 50%
- HelmanCNCindustry_blog
- 4
Dismount the SP4 pressure switch (input X1F) and replace with a flow meter on the trochoid pump outlet; install a ball valve so you can simulate flow loss and verify alarm clears when flow is present.
- Fabian Achavalyoutube
Dismount SP4 (X1F input) pressure switch and set a plug instead on the trochoid pump outlet install also a ball valve to close and test the alarm '261 Head Lubrication Alar[m]'
- Fabian Achavalyoutube
Additional notes
The 50/50 distilled water + Mobil long-life coolant recipe is attributed to Mazak guidance for SQT; verify against spec sheet before publishing.
Confidence: high · Auto-promoted to HIGH — cross-verified across 2 independent research runs (research_alarms_2026-05-21_partners, research_alarms_2026-05-21_social).
First sourced: 5/21/2026